Engineering Knowledge Centre

Better inputs lead to better process decisions.

Practical, field-oriented engineering guidance for hygienic and industrial process systems — heat transfer, hygienic pumps, valves, tank cleaning, steam and pharmaceutical water. Written to improve design, service and procurement decisions before equipment selection.

Preventive Maintenance
Equipment lifecycle support

Spares

Plan the right spares before maintenance begins. Explore common service components, understand what determines compatibility and ask DFT to help identify the correct replacement for your installed equipment.

Ammonia Condenser / Chiller

Spares selection for semi-welded plate heat exchangers used in ammonia condenser and chiller duties. Use the supplied cassette drawing as a reference; confirm the installed unit before selecting replacements.

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Ammonia Condenser / Chiller service selection

Exploded semi-welded heat exchanger showing frame plate, first plate, first cassette, channel cassettes, last plate, pressure plate and gasket positions
DFT-supplied cassette reference · Select to enlarge. Numbered callouts are drawing references, not catalogue part codes. The checklist is not a position-by-position parts list.
Ammonia Condenser / Chiller service selection component listing
Pos.ComponentSelection notes
—Field gasketsMatch the gasketed channel and installed profile
—Ring gasketsConfirm refrigerant and lubricant compatibility
—First and last plate componentsIdentify the unit-specific end arrangement
—Semi-welded cassettesMatch plate specification and pack configuration
—Frame and tightening componentsConfirm against the installed assembly drawing

Confirm exact components with the equipment record. The illustrated arrangement does not apply to every ammonia condenser or chiller.

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Selection & service guidance

Cassette and plate identification

Semi-welded units combine welded plate pairs with gasketed channels. Match replacement cassettes and end plates to the serial number and plate arrangement drawing, not appearance alone.

Gasket compatibility

Field and ring gaskets have different functions. Confirm the required profile and material against the refrigerant, lubricant, secondary fluid and operating conditions. Do not assume standard PHE gaskets are interchangeable.

What to send DFT

Provide the model, serial number, nameplate photograph, cassette count and arrangement drawing. Include the duty, refrigerant and oil details, secondary fluid, temperatures, pressures and observed symptoms.

Specialist service planning

Ammonia equipment requires qualified refrigeration personnel. Follow the unit-specific manual and site isolation, refrigerant-handling and return-to-service procedures. This checklist is for identification, not dismantling instructions.

Spares support from DFT

Prepare for planned maintenance

Build a critical-spares list around your installed equipment, service history and operational priorities. Review quantities and lead times before a shutdown.

Match the complete configuration

A similar appearance does not confirm compatibility. Model, serial number, size, materials and operating conditions help identify a suitable replacement.

Resolve the cause of wear

Leakage or repeated component failure can indicate an operating or installation problem. Combine replacement with inspection and a review of the equipment duty.

Extending performance: Alfa Laval 360° Service Portfolio. Start-up, Maintenance, Support, Improvements and Monitoring; outcomes: Uptime, Availability and Optimization.

Alfa Laval 360° Service & Maintenance

DFT-designed cover · Video on YouTube (opens in a new tab)