Engineering Knowledge Centre

Better inputs lead to better process decisions.

Practical, field-oriented engineering guidance for hygienic and industrial process systems — heat transfer, hygienic pumps, valves, tank cleaning, steam and pharmaceutical water. Written to improve design, service and procurement decisions before equipment selection.

Preventive Maintenance
Equipment lifecycle support

Spares

Plan the right spares before maintenance begins. Explore common service components, understand what determines compatibility and ask DFT to help identify the correct replacement for your installed equipment.

Butterfly Valve + Actuator

For Alfa Laval LKB butterfly valves, distinguish the valve service kit from the pneumatic actuator kit. The product seal and supporting bushes serve a different duty from actuator seals and bearings.

01

LKB butterfly valve service components

Exploded LKB butterfly valve with body halves, disc, seal ring and bushes
Drawing from DFT’s spares reference · Select to enlarge
Position labels correspond to the component listing.
LKB butterfly valve service components component listing
Pos.ComponentSelection notes
5Seal ringProduct-contact seal; match size and elastomer
3, 4BushesSupport the valve-disc stem
2Valve discInspect stem and seal-contact surfaces
1Valve body halvesInspect condition during service
6Body fastenersConfirm condition and assembly requirements

The supplied reference covers LKB ISO valve sizes 25, 38, 51, 63.5, 76 and 101.6 mm. Confirm the installed standard and elastomer before requesting a kit.

Ask DFT about this
02

LKLA-T actuator service components

Annotated exploded LKLA-T actuator showing O-rings and bearings with circled diagram positions
Drawing from DFT’s spares reference · Select to enlarge
Position labels correspond to the component listing.
LKLA-T actuator service components component listing
Pos.ComponentSelection notes
5, 7O-ringsNBR in the supplied reference
10, 11Needle bearingsActuator bearing components
12Thrust bearingAxial bearing component
15, 20O-ringsNBR in the supplied reference

These components follow the actuator table in the supplied reference. Confirm actuator model and action before selection. Follow the manufacturer's procedure for stored spring energy.

Ask DFT about this

Selection & service guidance

Valve seal and bushes

The supplied reference identifies a seal ring and bushes as butterfly-valve service components. Match the kit to the exact valve family, nominal size, dimensional standard and elastomer. Similar pipe sizes from different standards should not be treated as interchangeable.

Pneumatic actuator spares

The referenced actuator kit includes O-rings and bearing components. Confirm the actuator model and action, such as normally closed, normally open or air-to-air. Do not assume every actuator uses the same kit merely because it is mounted on an LKB valve.

Symptoms to describe

Report product leakage, leakage around the stem, increased operating effort, incomplete travel or air leakage. Include whether the valve is operated manually or pneumatically. These observations help distinguish a valve-seal issue from actuator or air-supply trouble.

What to send DFT

Provide the valve identification, size and standard, body connection, seal material, actuator identification and process temperature. State the product and cleaning chemistry, quantity needed and maintenance window.

Service considerations

Select elastomers for the complete process and cleaning duty. Inspect the disc and seal-contact surfaces while the valve is open for service. Isolate the product line and pneumatic supply, and follow the manufacturer's instructions for actuators containing stored spring energy.

Spares support from DFT

Prepare for planned maintenance

Build a critical-spares list around your installed equipment, service history and operational priorities. Review quantities and lead times before a shutdown.

Match the complete configuration

A similar appearance does not confirm compatibility. Model, serial number, size, materials and operating conditions help identify a suitable replacement.

Resolve the cause of wear

Leakage or repeated component failure can indicate an operating or installation problem. Combine replacement with inspection and a review of the equipment duty.

Extending performance: Alfa Laval 360° Service Portfolio. Start-up, Maintenance, Support, Improvements and Monitoring; outcomes: Uptime, Availability and Optimization.

Alfa Laval 360° Service & Maintenance

DFT-designed cover · Video on YouTube (opens in a new tab)